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MG ZR Rally Car Build

71689 Views 136 Replies 42 Participants Last post by  Salkeld96
Hi guys.

It's been a while since i posted on here showing my car. I thought i would show you what i've been busy with....
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Re: My Rally Car Build ***Laaaaadss a pics!**

Anyway. Here's what it looked like as standard 6 months ago...




Then i ran the car for a few months, adding bits as i could afford. I bought a full Tony Law competition de-cat exhaust and tubular manifold. I had the head ported, added the bigger inlet manifold from the 1.8 ZR and then fitted a carbon airbox.



The i finally took the plunge and started with the stripping process. I kind of had to keep the car relatively mobile, so didint bother with removing engine... Plus yellow is a good colour for a rally car and it was mint enough to keep the original paint..!!









Say Bye Bye!

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11
Re: My Rally Car Build ***Laaaaadss a pics!**

Then it was away to our friends garage for the cage putting in. Safety Devices Multi Point Weld in.






Then was paint. Here i had a dilemma! As the outside paint didn't need painting, i was reluctant to start spraying the inside and getting overspray everywhere.... I decided to brush it with a synthetic car paint. When i've competed in the past, the floors have always got scratched from driver/navigator getting in and out - at least i can touch it up with the brush paint... ;)






Then it was time to sort the dash and start putting seats in etc. Unfortunately i havn't got a pic of the seats. Hybrid Carbon Motordrive jobbies. They weigh absolutely FA!






Then we went to Scarborough for a little photo whoring session. My friend is a learning photograher, so was keen to take pics! Love these pics :D




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Re: My Rally Car Build ***Laaaaadss a pics!**

WOW, what a transformation!!
Re: My Rally Car Build ***Laaaaadss a pics!**

The we uprated the brakes and put ZR160 disks on the back and Wilwood 4 pots on front with mintex pads all round. I had an ABS button fitted on the dash, so it could be turned on for road sections and then off for stages.




The a bit of tidying up and making look pretty...











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13
Re: My Rally Car Build ***Laaaaadss a pics!**

WOW, what a transformation!!
You were quicker than me. More pics!!! :D
Re: My Rally Car Build ***Laaaaadss a pics!**

You were quicker than me. More pics!!! :D

Thats cos I've got a V6 ZS, and you only have ZR :D :dddc:


It looks great! Good work by all, well done!
Re: My Rally Car Build ***Laaaaadss a pics!**

WOW, what a transformation!!
I'll 2nd that!

Great pics, & i'm liking the MKI front/MKII back!;)
Re: My Rally Car Build ***Laaaaadss a pics!**

Love the photos. Good work.:yup:
Re: My Rally Car Build ***Laaaaadss a pics!**

Looks great mate that is one nice zr
Re: My Rally Car Build ***Laaaaadss a pics!**

Very nice there mate.

Where are you in yorks?
Re: My Rally Car Build ***Laaaaadss a pics!**

wow,good stuff.

Dave
Re: My Rally Car Build ***Laaaaadss a pics!**

Are you taking weight saving tips from him Dave??:lol:
Some serious dieting gone on there. Looks great.
Re: My Rally Car Build ***Laaaaadss a pics!**

What type of events are you looking at doing? I see you have moved away from Grp N spec so some club single venue stuff?

Just interested too in what suspension you have gone for. It makes a critcal difference on the ZR as its one of its biggesst assets when you get it right. Certainly spring wise Eibach DRS progressive set up all round makes a massive difference of a regular linear spring. Strutwise 3 or 4 way adjustable units are again the thing you want to aim for, we are testing some new AVO 4 ways, plus developing some improvements to the topmount arrangements, both a GRP N suitable one and a revised GRP A style with spherical bearing.

We are also developing an adjustable camber TCA set up for a customer with a very rapid 160 that will sort lack of camber issues for serious asphalt use.
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Re: My Rally Car Build ***Laaaaadss a pics!**

Very nice there mate.

Where are you in yorks?
I'm from Colton mate, Leeds.

Are you taking weight saving tips from him Dave??:lol:
Some serious dieting gone on there. Looks great.
Lol. Dave with the grey ZS? If so then yes! :)

What type of events are you looking at doing? I see you have moved away from Grp N spec so some club single venue stuff?

Just interested too in what suspension you have gone for. It makes a critcal difference on the ZR as its one of its biggesst assets when you get it right. Certainly spring wise Eibach DRS progressive set up all round makes a massive difference of a regular linear spring. Strutwise 3 or 4 way adjustable units are again the thing you want to aim for, we are testing some new AVO 4 ways, plus developing some improvements to the topmount arrangements, both a GRP N suitable one and a revised GRP A style with spherical bearing.

We are also developing an adjustable camber TCA set up for a customer with a very rapid 160 that will sort lack of camber issues for serious asphalt use.
Thanks for your reply Matt. Yes i'm staying away from group N. I just want a competitive tarmac car that i can do selected BRC round and Mull each year along with one or two single venues. At the moment i'm not in a position to compete in a regular championship... I'm currently gathering parts together to go V-TEC. Going for the EK9 Civic type R 1600 engine and then look at a gear kit to suit once it's in..

Suspension wise is tricky. We have had some dealings with Leda recently and wern't impressed. However i was thinking of using the GAZ GOLD competition tarmac kit. They are competitively priced and also had some very good reports from them.... However i'm all ears to other options and competitive prices you may know of Matt... ;)

Cheers for all the comments peeps. I'll update the thread in the next couple of weeks with progress. :)
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Re: My Rally Car Build ***Laaaaadss a pics!**

I'm from Colton mate, Leeds.
We live just down the road from you in Kippax so will keep an eye out for you :)
Re: My Rally Car Build ***Laaaaadss a pics!**

one very nice machine, where did you get your roof vent from?? is it any good??

Sie
Re: My Rally Car Build ***Laaaaadss a pics!**

nice car,

Think i spoke to you at santa pod recently at performance tuning and modified?? i have the black superchaged mg zs if you remember.

but anyway loving the ZR looks spot on

Ross
Re: My Rally Car Build ***Laaaaadss a pics!**

I guess you know that unless you are running an homolgated spec you won't be allowed to compete in BRC rounds, but there is the option of the club events that are usually just 1 day of the main rally. (usually better value too!)

Nice to see another ZR making it towards the stages!
Re: My Rally Car Build ***Laaaaadss a pics!**

I guess you know that unless you are running an homolgated spec you won't be allowed to compete in BRC rounds, but there is the option of the club events that are usually just 1 day of the main rally. (usually better value too!)

Nice to see another ZR making it towards the stages!
Yeah i was thinking of the clubman events that run along side the BRC... Basically i'm not in the position to compete in a full championship or anything atm, so hoping to just do a handfull of quality events for a giggle and then think more seriously after uni.

I'm becoming dissappointed with british rallying atm. There used to be soooooo many good tarmac single venues, but now they are dieing off or being ripped up! For instance, Leconfield, Swinderby and Binbrook in Lincs. Once i get everything kitted up though, i'll be taking it between the trees where the proper rallying goes on! :D. Woop!
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