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Hmm, draw line on mdf to desired profile (5 mins including rubbing out a couple of times), drill hole for jigsaw blade (5 secs), cut with jigsaw (1 minute), repeat on other piece of wood (now up to just under 13 minutes. Cut profile for arch edge say 2 mins plus sanding. Lube wood (5 mins), insert pre lubed ally sheet. Mix plaster and allow to set a bit, then put into arch and scribe profile into plaster and allow to set (10 mins). Do quick check and refill any bits of plaster that look a bit ****. Say another 10 mins then lube that too.
You can add it up, I got bored typing it out.
Here's pic I did about 7 years ago to help explain - as they say: a picture speaks a thousand words..
BTW, we have just over three thousand moulds at work.
You can add it up, I got bored typing it out.
Here's pic I did about 7 years ago to help explain - as they say: a picture speaks a thousand words..

BTW, we have just over three thousand moulds at work.